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WaterHeaterCalc

Temperature rise

Temperature Rise from a 40 F Inlet to 105 F

Researched from the DOE test procedures, NFPA 54 and NEC code tables, and manufacturer specifications. Updated .

Quick answer

A 40 F inlet reaching 105 F is a 65 F temperature rise. That takes 541 BTU per gallon, so a tankless unit producing 150,000 BTU per hour at 82 percent efficiency delivers about 3.8 gallons per minute at this rise.

Temperature rise is simply the outlet temperature minus the inlet temperature, and it is the number that decides everything about a tankless unit and much about a tank one. At 40 F in and 105 F out the rise is 65 F.

Every gallon through that rise needs 541 BTU. That is why the same unit performs so differently in different regions, and why a flow figure quoted without a rise attached is not a specification.

What a 65 F rise does to tankless flow

Gas tankless flow at a 65 F rise
Gas inputFlow at 65 FFlow at a 35 F riseDifference
120,000 BTU/h3 GPM5.6 GPM46% less
150,000 BTU/h3.8 GPM7 GPM46% less
180,000 BTU/h4.5 GPM8.4 GPM46% less
199,000 BTU/h5 GPM9.3 GPM46% less

Published standard Source: GPM = BTU per hour x efficiency / (rise x 8.33 x 60). The 35 F column is roughly where manufacturers measure their headline figure, which is why the advertised number and the delivered number differ so much in cold regions.

What a 65 F rise does to tank recovery

Storage tank recovery at a 65 F rise
Heat sourceRecoveryMinutes to reheat 50 gallons
4,500 W element28.4 GPH106 min
5,500 W element34.7 GPH86 min
36,000 BTU burner53.2 GPH56 min
40,000 BTU burner59.1 GPH51 min

Published standard Source: Energy relation Q = m x c x dT, at 80 percent burner efficiency. A tank is far less sensitive to rise than a tankless unit, because a bigger rise means a slower recovery rather than a thinner stream.

How to find your own inlet temperature

Measure it rather than estimating it. Run an outside tap for a full minute so the water in the pipe is cleared, catch a glass and put a probe thermometer in it. Do it in late winter if you can, because that is when groundwater is coldest and the rise is largest.

Groundwater temperature lags air temperature by roughly two months, so the coldest inlet arrives after the coldest weather rather than during it. That lag is why a tankless unit that felt fine in the autumn disappoints in early spring.

Is 105 F the right outlet temperature?

105 F is a delivery temperature rather than a storage one: it is roughly what a comfortable shower actually runs at. Sizing a heater to 105 F assumes no cold is mixed in at the fixture, which is only true at a thermostatic shower valve set precisely.

Most sizing is done to 120 F for that reason, and the difference between the two is worth understanding before choosing which to size against. The 120 F version of this page shows what that costs.

Measuring your own inlet

Frequently asked questions

What is the temperature rise from 40 F to 105 F?
65 F. Temperature rise is simply the outlet temperature minus the inlet temperature, and every gallon through it needs 541 BTU. That figure is what a tankless unit has to produce continuously, and it is what sets the flow rate the unit can actually deliver at your house.
Why does temperature rise matter more for tankless than for a tank?
Because a tankless unit has no storage to fall back on, so everything it delivers has to be heated in the moment. The energy needed is flow times rise, so doubling the rise halves the flow the unit can make. A tank absorbs the difference in a slower recovery instead, which is far less noticeable during a single shower.
Does the inlet temperature change through the year?
Yes, and by 20 F or more in northern regions. Groundwater temperature lags air temperature by roughly two months, so the coldest inlet arrives after the coldest weather. Size to the coldest inlet you will see rather than the annual average, or the unit will be undersized exactly when the household needs it most.
How do I measure my inlet temperature?
Run an outside tap for a full minute to clear the water standing in the pipe, catch a glass and put a probe thermometer in it. An instant read probe is accurate enough and costs very little. Do it in late winter for the worst case figure, and repeat it in summer if you want to see the full swing.
Does a bigger rise cost more to run?
Yes, in direct proportion. Heating a gallon through 65 F takes 541 BTU, and heating the same gallon through half that rise takes half the energy. That is why lowering the setpoint saves money and why a warm inlet region has a lower water heating bill for the same hot water use, whatever the heater is.

Water temperature is a genuine tradeoff, not a single right answer. Water at 140 F scalds a child in seconds and 120 F is the common scald safety setpoint, but Legionella grows in roughly the 77 to 113 F range, which is why storing hotter and mixing down at a thermostatic mixing valve is what the plumbing trade actually does. Households with young children, older adults or anyone with reduced sensation have a different risk balance, and that is a decision for the household rather than for a calculator.