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WaterHeaterCalc

Recovery

Recovery Rate of a 3,800 watt element at a 90 F Rise

Researched from the DOE test procedures, NFPA 54 and NEC code tables, and manufacturer specifications. Updated .

Quick answer

A 3,800 watt element recovers about 17.3 gallons per hour through a 90 F rise. That reheats a 50 gallon tank from cold in roughly 173 minutes and adds 17.3 gallons to the first hour rating.

Recovery rate is gallons per hour a heater reheats. It is half of what a first hour rating is made of, and it is the reason a household with repeated draws through the morning runs out while a household with one big draw does not.

A 3,800 watt element puts about 12,966 BTU per hour into the water, which is why elements recover so much slower than burners. Through a 90 F rise that comes to 17.3 gallons per hour.

How 17.3 gallons per hour is arrived at

The relation is the same energy balance used everywhere on this site, rearranged. GPH = kW x 3,412 / (8.33 x rise), so 3.8 x 3,412 / (8.33 x 90) = 17.3.

Note the efficiency term. A resistance element is close to 100 percent efficient at the point of heating, so the only loss on an electric tank is through the walls rather than up a flue.

Recovery across the rise range

3,800 watt element recovery against temperature rise
Temperature riseRecovery50 gallon reheatFirst hour rating on a 50 gallon tank
60 F25.9 GPH116 min61 gal
70 F22.2 GPH135 min57 gal
80 F19.5 GPH154 min55 gal
90 F17.3 GPH173 min52 gal
100 F15.6 GPH192 min51 gal

Published standard Source: Energy relation Q = m x c x dT. The first hour rating column applies the 70 percent usable storage convention, so it is an estimate of a measured value rather than the measured value itself.

How this compares to the alternatives

Recovery rate by heat source at a 90 F rise
Heat sourceRecoveryAgainst this one
30,000 BTU gas burner32 GPH185%
36,000 BTU gas burner38.4 GPH222%
40,000 BTU gas burner42.7 GPH247%
50,000 BTU gas burner53.4 GPH309%
65,000 BTU gas burner69.4 GPH401%
76,000 BTU gas burner81.1 GPH469%
3,800 watt element17.3 GPHThis page
4,500 watt element20.5 GPH118%

Published standard Source: Energy relation applied to each input rating, gas at 80 percent thermal efficiency. A heat pump water heater in compressor-only mode recovers far slower than any of these, which is why hybrids fall back to resistance elements on a heavy draw.

What a slow recovery actually feels like

It feels like running out on the third shower and then waiting. With a recovery rate of 17.3 gallons per hour, a tank that has been emptied needs about 173 minutes to come fully back. That is not a fault, it is the input rating, and it is why a household that showers in sequence through a long morning needs recovery rate more than it needs storage.

Work out which shape your household has with the peak hour demand calculator, then check the tank against the first hour rating pages.

Electric tanks and elements

Beginner
GE 40 Gallon Lowboy
GE

GE 40 Gallon Lowboy

$522.00

A lowboy is short and wide, which is the answer when the tank has to fit under a stair or in a crawlspace and the tall version physically will not go in.

Best for: Height restricted closets and crawlspaces

Check price on Amazon

Frequently asked questions

What is the recovery rate of a 3,800 watt element?
About 17.3 gallons per hour through a 90 F rise. Recovery falls as the rise climbs, because the same energy has to lift each gallon further, so the same heater recovers noticeably slower in a cold inlet region than in a warm one.
Is recovery rate the same as first hour rating?
No. Recovery rate is how fast the heater reheats water, in gallons per hour. First hour rating is the total gallons delivered in one hour starting from full, which combines the usable storage with one hour of recovery. First hour rating is what is printed on the label and what to shop against.
Why do electric tanks recover so slowly?
Because a 4,500 watt element is about 15,400 BTU per hour, less than half a typical residential gas burner. It is not a fault, it is the element rating, and it is why electric tanks are often specified a size larger than the gas tank they replace.
Do both elements run at the same time on an electric tank?
No. A standard residential electric tank is non-simultaneous: the upper thermostat gives priority to the upper element, and the lower element only runs once the top of the tank is satisfied. So the recovery rate is set by one element rather than two, which surprises people expecting 9,000 watts from a tank that holds two 4,500 watt elements.
Can I raise the recovery rate on an existing tank?
On an electric tank, a higher wattage element raises recovery directly, but only within what the circuit conductors and breaker permit, so it is an electrical question before it is a plumbing one. On a gas tank the burner input is fixed by the unit. On either, a thermostatic mixing valve increases the usable gallons from the same storage, which addresses the same complaint from the other side.

Turn the breaker off before touching an element. Both legs of a 240 volt circuit are live, so switching one of them off is not enough, and testing with a meter before you touch anything is the habit that matters. Never energise an element that is not submerged: dry firing destroys an element in seconds and can crack the tank lining around it.